Track Weigh Bridge

Overview

Our steel and track weighbridge decks offer higher strength, greater reliability and faster installation than conventional systems. Their simple foundations, fast, bolt-down sitting and innovative box construction have made them the preferred choice of operators across the country.

You can choose either a Surface Mounted or a Pit Mounted Truck Scale depending on the space availability. The platform of the truck scale is designed to withstand harsh environmental conditions.

Latest machines are deployed to ensure that quality is built into the manufacturing process. The production system ensures impeccable focus to the performance of the product and faster response to customer's needs.

Features

Rugged, Reliable and Accurate

Very compact and robust weighbridge

Easy to transport from one location to another & install

Less civil work required

Height of the track scale is less than the regular static weighbridge

Minimal maintenance

Use of superior quality steel ensures better sectional efficiency and load bearing capacity

Use of Plasma Cutting, MIG Welding, NDT Testing, Shot Blasting, Protective Coating, Epoxy Finishing help in creating quality weighbridges every time

The calibration and testing for each system is carried out prior to delivery.

Models with features

We can produce up to 150 Truck Scales per month.

Essae Track Scales are available in capacities ranging from 10 - 150 ton and platform sizes of 2m x 2m to 25m x 6m. The platform of the track scale is designed to withstand harsh environmental conditions.

With over 4000 installations across the country we can provide expert advice on the optimum type of weighbridge to suit your site conditions and meet your operational goals.

Benefits of Track Scale

Easy to install compared to a regular static weighbridge
Easy to transport from one location to another
Less civil work compared to a regular static weighbridge
Height of the track scale is less than the regular static weighbridge
Small ramps on both sides can also be provided
Very compact and robust weighbridge
Less maintenance compared to a regular static weighbridge

Double ended shear beam load cells

The simple, compact design and rugged hermetically sealed construction of the load cell assures long life. The technologically advanced tension link mounting arrangement ensures high accuracy & reliability to weight measurement and smooth performance of the load cell.

Specifications of Weigh Rails

Weigh Sensors	Embedded Rail Mounted Strain gauge Sensors
Design	Pitless Type
Capacity	l20MT/ l50MT for Standard wagons
Resolution	lOKg/20Kg/50Kg/l00Kg
Selectable	Digital calibration torTare, Zero, Gain,Calibration Auto Zero and gain Check
Accuracy	10.5% for Individual Wagon and :0.2% for Unit Train Weigh Bridge : Suitable for 52Kg / 60Kg Track Grade Rails Length 5.5mWeighing Speed : Upto 15 kmp/h, Non Weighing upto 40 kmp/h as limited by Railways
Track Switches	Optical Proximity
Wagon ID	All Types of 4 axles / 2 axles
Elimination	All types Diesel / Electric Locos
Direction	Bi-directional Weighment
Electronics	DIP based very High Speed Signal Processing
Interface	Through USB / RS232
Printout	Date 8: Rake » wise and Date & Shift 8: Rake - wise reports
Computer	Windows XP: any lntel Core processors, 1GB RAM, 40GB HDD
Software	Visual Studio .NET 2008 windows based application, Crystal Report and MS Access Database

Download Brochure

Seven Key Differentiators

1. 100% Guaranteed Accuracy

Each load cell of a weighbridge is calibrated & tested to full capacity at the plant before being sent to site.

2. Superior Manufacturing Practices

Superior Steel

Plasma Cutting

MIG Wielding

Shot Blasting

ND-Testing

Red-oxide Coating

Epoxy Paint

3. Best-in-class Indicator

Factory calibration restore function
Standalone operations possible without connecting to PC
Over 20,000 records can be stored, processed and retrieved facilitating an effective truck data management
RS232, RS485, Ethernet and networking interface
Standard alphanumeric keypad for faster data entry
Can be directly connected to the printer
PS2 keyboard connectivity (Optional)

4. Double Ended Shear Beam Load cells

Self-checking & center loaded single link design
Eliminates Friction & Provides Free movement in horizontal position
Unique Mounting system- protects the Load cells from Side load Shocks
Eliminates excess movements of the platform
Pendulum action of the link automatically centers itself

5. Lightening Protector

Protects loads cells against transient surges caused by lightening
Repeated Auto re-setting operation without maintenance
Reliable protection through high surge absorption capacity
No effect on system accuracy

6. WeighSoft Enterprise

Supports Oracle, My-SQL, MS-SQL, SYBASE, POSTGRE SQL
Online, Offline, & Single Point ticket transactions
User can define data fields to captured for the ticket
Allows entry of Material, Supplier, Vehicle, & shift details
User can create formula fields
View reports based on specific queries
Well defined security mechanism for different levels of users
Web Camera Integration
Compatible to ERP/SAP

7. After-sales Support

Over 86 Service Engineers across the country
93% of ESSAE installations can be reached within 3hrs
Central Repository of Customer Information
Follow-up and automatic escalations till customer tickets are closed
Call Centre with ONE contact number across the country to manage customer concerns