Concrete Weigh Bridge

Overview

Looking for immense load bearing strength with minimum of maintenance! Then a Concrete weighbridge deck is the ideal choice. Our concrete decks enable throughputs of bulk materials and are designed to keep installation, maintenance and operation as simple as possible even in the saline and corrosive environment.

We can produce up to 150 Truck Scales per month.

Essae Concrete Truck Scales are available in capacities ranging from 10 - 150 ton and platform sizes of 2m x 2m to 25m x 6m.

You can choose either a Surface Mounted or a Pit Mounted Concrete Scale depending on the space availability. The Steel Frame for the concrete scale is designed to withstand harsh environmental conditions.

Latest machines are deployed to ensure that quality is built into the manufacturing process. The production system ensures impeccable focus to the performance of the product and faster response to customer's needs. With over 4000 installations across the country we can provide expert advice on the optimum type of weighbridge to suit your site conditions and meet your operational goals.

Features

Accurate weight first time & every time

Fast, economical installation

Excellent levels of corrosion protection through shot-blasting and epoxy paint Coating

Factory build and calibrated with stringent quality standards

Use of superior quality steel ensures better sectional efficiency and load bearing capacity

Use of Plasma Cutting, MIG Welding, NDT Testing, Shot Blasting, Protective Coating, Epoxy Finishing help in creating quality weighbridges every time.

The calibration and testing for each system is carried out prior to delivery.

Models with features

Pit Weighbridge

Less space consumption
Level with pavement
Easy access to weighbridge
Easy access to weighbridge components

Pitless Weighbridge

Less Civil Expense
Visibility of Weighbridge
No water clogging problem
Easy maintenance

Platform size - 7.5m x 3m
Capacity — 40 tons, 50 tons 40 tons, 50 tons

TATA:

407/27, 407/31, SFC 609, SE 1510/32, Se1510A/32, LPT 1510/31, LPT 1510A/32, SK1612/32, L1210D/32 Haulage

ASHOK LEYLAND:

CARGO 2614, CARGO 7512, CARGO 709, COMET AL-CO 3/3 Tripper, COMET AL-CO 3/4 Tripper

Platform size -12m x 3m
Capacity - 50 tons, 60 tons, 100 tons

VOLVO

All FM & FH series

Mercedes

ACTROS 4841K

Others:

LPS1616/32 +CC-2-20
LPS 1616/32 + TC-1-10
LPS 1616/32 + VTT-2-30
LPS1616/32 + TSS-2-10
LPS 1616/32 + TC-1-20
LPS 1616/32 + TSS-2-10

Platform size - 9m x 3m
Capacity - 40 tons, 50 tons, 60 tons 40 tons, 50 tons, 60 tons

TATA:

LPT 1510/36 & LPT 1510A/36, LPT 1510/42 & LPT 1510A/42, LPT 1510/48 & LPT 1510A/48, SE 1510/36 & SE 1510A/36, SE 1510/42 & SE 1510A/42, SE 1510/48 & SE 1510A/48, LPT 1612/42, LPT 1612/48, LPT 2213 & LPT 2416, LPT 1613, LPT 709/34 & LPT 709/38, L1210D/36 & L1210D/42 Haulage

ASHOK LEYLAND:

TUSKER 13C 47, CARGO 75.12, CARGO 1614 & CARGO 909, COMET 1611, AL-CO 3/1 & 3/2 Haulage, BEAVER AL-B 1/1 Haulage, HIPPO AL-H 1/4 Tractor

Others:

SK 1612/36, LPS 1616/32 + STP-2-35

Platform size -15m x 3m
Capacity - 50 tons, 60 tons, 100 tons, 120 tons

VOLVO

All FM & FH series

Mercedes

ACTROS 4841K

Others:

LPS1616/32 + LB-1-25
LPS 1616/32 + FB-1-20
LPS 1616/32 + LB-1-20
LPS 1616/32 + FB-1-10
LPS 1616/32 + TSS-3-40
LPS 1616/32 + SSFR-2-50
LPS 1616/32 + TSS-3-30
LPS 1616/32 + LPS 1616/32 + STN-2-40

Platform size -18m x 3m
Capacity - 60 tons, 100 tons, 120 tons, 150tons 60 tons, 100 tons, 120 tons, 150tons

VOLVO

All FM & FH series

Mercedes

ACTROS 4841K

Others:

LPS1616/32 +SSF-2-40
LPS 1616/32 +SSFR-2-60
LPS 1616/32 +STN-2-25
LPS 1616/32 + FB-2-40
LPS 1616/32 +CC-2-40
LPS 1616/32 +FB-2-25
LPS1616/32 + TSS-2-20
LPS 1616/32 + TU-4-40
LPS 1616/32 + STP-2-35
LPS 1616/32 + SSF-2-25
LPS 1616/32 + TU-4-30
LPS 1616/32 + DDF-2-20

Construction Process of Concrete Weighbridge

1. Civil Construction

2. Assembly of Beams

3. Wielding of Base Sheets

4. Laying of Re-enforcement

5. Concrete Pouring & Leveling

6. Installing the Load cells

Seven Key Differentiators

1. 100% Guaranteed Accuracy

Each load cell of a weighbridge is calibrated & tested to full capacity at the plant before being sent to site.

2. Superior Manufacturing Practices

Superior Steel

Plasma Cutting

MIG Wielding

Shot Blasting

ND-Testing

Red-oxide Coating

Epoxy Paint

3. Best-in-class Indicator

Factory calibration restore function
Standalone operations possible without connecting to PC
Over 20,000 records can be stored, processed and retrieved facilitating an effective truck data management
RS232, RS485, Ethernet and networking interface
Standard alphanumeric keypad for faster data entry
Can be directly connected to the printer
PS2 keyboard connectivity (Optional)

4. Double Ended Shear Beam Load cells

Self-checking & center loaded single link design
Eliminates Friction & Provides Free movement in horizontal position
Unique Mounting system- protects the Load cells from Side load Shocks
Eliminates excess movements of the platform
Pendulum action of the link automatically centers itself

5. Lightening Protector

Protects loads cells against transient surges caused by lightening
Repeated Auto re-setting operation without maintenance
Reliable protection through high surge absorption capacity
No effect on system accuracy

6. WeighSoft Enterprise

Supports Oracle, My-SQL, MS-SQL, SYBASE, POSTGRE SQL
Online, Offline, & Single Point ticket transactions
User can define data fields to captured for the ticket
Allows entry of Material, Supplier, Vehicle, & shift details
User can create formula fields
View reports based on specific queries
Well defined security mechanism for different levels of users
Web Camera Integration
Compatible to ERP/SAP

7. After-sales Support

Over 86 Service Engineers across the country
93% of ESSAE installations can be reached within 3hrs
Central Repository of Customer Information
Follow-up and automatic escalations till customer tickets are closed
Call Centre with ONE contact number across the country to manage customer concerns