The quality of aggregate used in construction depends to a large extent on the efficiency of production. Production efficiency can be enhanced through automation. Crusher Production Management System (CPMS) is software tailored to meet the distinctive needs of stone and sand crusher plant owners and operators.


Here are the benefits of implementing CPMS in aggregate production:

Automated Monitoring and Control: Continuous monitoring of feed rate, crusher speed, and material flow is ensured by the CPMS. It helps integrate the operations of crushers, conveyors, and other equipment. Settings can be adjusted dynamically to ensure optimal performance and prevent bottlenecks.

Quality Control: The consistency of the aggregate plays an important part in ensuring quality. CPMS helps operators ensure quality throughout the production cycle. It detects variations in particle size distribution, gradation, and moisture content. Alerts are provided by CPMS when there is a deviation from the standard. It helps operators undertake corrective measures immediately.

Inventory Management: Inventory management plays a vital role in the efficient operation of aggregate production plants. CPMS helps maintain an accurate inventory of raw materials, which includes crushed stone, gravel, and sand. Raw materials are replenished on time as the system has predictive intelligence. It helps minimize downtime due to material shortages.

Production Planning and Scheduling: CPMS utilizes data mining to analyze historical data to optimize production schedules. They are based on demand, resource availability, and market trends.
Maintaining an equilibrium between the demand and supply of resources helps improve margins as excess inventory is avoided.

Energy Efficiency and Cost Reduction: CPMS helps save energy, which translates into cost savings. Energy-saving strategies can be adopted using CPMS for adjusting crusher settings and optimizing conveyor routes.

Maintenance Optimisation: Crusher plants are prone to wear and tear, as with any other machine. CPMS helps track the health of the machines and enables predictive maintenance. Unexpected or unplanned downtime is reduced. Scheduled maintenance reduces the cost of operations and minimizes disruptions.

Environmental Compliance: Environmental regulations have become stricter in the stone-crushing and quarrying industry. Emissions, dust, and water usage have to be monitored and reported. CPMS helps monitor all such parameters, which makes it easier to ensure compliance with environmental regulations. It reduces the risk of litigation and penalties by implementing sustainable production practices.

Data Analytics and Reporting: Sensors and databases help collect data on a dynamic basis, which helps create reports that will be helpful for decision-making by managers. The reports provide trends and performance metrics. Essae Digitronics, the leading weighbridge manufacturer in India, provides the best CPMS for crusher plants.

To find out how CPMS can improve the productivity and efficiency of your crusher operations, get in touch with us.